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Comment: Sync Mod
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titleProject

Projecttitel: ISE-NIN

Status: 
Status
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titlefinished

Startdate: 26th Aug.2022

Duedate: 15th Sep.2022

Last page update: 11.Nov.2023 - VCO Sync failure

Manufacture link: https://black-corporation.com

Modwiggler: https://www.modwiggler.com/forum/viewtopic.php?t=265268

Facebook Build Group: https://www.facebook.com/groups/517757979447099 

Facebook User Group:  https://www.facebook.com/groups/800008500661600

...

Gearspace : https://gearspace.com/board/electronic-music-instruments-and-electronic-music-production/1353336-black-corporation-ise-nin-8-voice-analogue-synthesizer-15.html


Table of Contents
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titleDisclamer

This guide is a best practice guide and I'm not responsible for any damage, or product quality.

Please respect your local laws/regulation for handling of electronics/electricity electricity.

I'm not responsible for damages, failures with your build.

Do not try to build this device without basic knowledge of synthesizers. You need experience.



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titleTools

Before you built the ISE-NIN kit:

  1. You need experience in soldering SMT Parts (around 350 SMT capacitors and 32 ICs in SOIC format).
  2. required Tools are: Soldering Station, Flux pen, magnifying Glasses, Oscilloscope, some pliers, tweezers, PC or Mac for installation of the boot loader and firmware
  3. It is recommended to have a bench- power supply with current limiter for the first test.
  4. Programming is done via an ST-link programmer which is listed in the BOM (former DDRM builders can use the existing programmer) - normally its a Windows App. but with some experience in MacOS possible too



...

BOM: 


ISE-NIN-BOM-REV1.0.14.xlsx   updated by BC on 24th.Sep.2022    uploaded 26.Feb.2022 (PSU alternativ part was swapped in line 198/199)

ISE-NIN-BOM-REV1.0.13.pdf. updated by BC on 24th.Sep.2022

the Mouser project can't be shared anymore, its the best that everyone create a own to their requirements.

too much parts are out of stock and its highly recommend to order by other shops too.

Tme.eu is a good place for European users. (EU)

other sources are digikey, Distrelec, RS, farnell, reichelt, Conrad, Uk-electronik, banzai (call the guys about the stock), thonk.

here´s an excel with some parts which I ordered by tme (it doesn't include all- but some parts are here much cheaper and in stock)

...

xlsx uploaded 10.Dec.2022

ISE-NIN-BOM-REV1.0.2.xlsx uploaded 24.Nov.2022

ISE-NIN-BOM-REV1.0.1.xlsx   updated by BC on 24th.Sep.2022

ISE-NIN-BOM-REV1.0.1.pdf. updated by BC on 24th.Sep.2022


Add to your order: ATS-55250W-C1-R0 (from the) its a 1inch cooler for DC-DC PSU (read the issue list) 17.Nov.2022


the Mouser project can't be shared anymore, its the best that everyone create a own to their requirements.

too much parts are out of stock and its highly recommend to order by other shops too.

Tme.eu is a good place for European users. (EU)

other sources are digikey, Distrelec, RS, farnell, reichelt, Conrad, Uk-electronik, banzai (call the guys about the stock), thonk.

here´s an excel with some parts which I ordered by tme (it doesn't include all- but some parts are here much cheaper and in stock)


TME-order-ISE-NIN-partial!!.xlsx


some notes:

the tactiles are out of stock by mouser - use tme.eu or other supplier.

for the 3900pf caps, you can use polypropylene caps 

use eBay or tme for the SMT caps to safe money


Tempco resistors and matched pair transistor are available by me:

some notes:

the tactiles are out of stock by mouser - use tme.eu or other supplier.

for the 3900pf caps, you can use polypropylene caps 

use eBay or tme for the SMT caps to safe money

Tempco resistors and matched pair transistor are available by me:

https://www.diysynth.de/diy-components/passive-komponenten/tempco/tempco.html

https://www.diysynth.de/diy-components/aktivepassive-komponenten/tempco/tempco.html

https://www.diysynth.de/diy-components/aktive-bauteile/bauteile/gematche-transistoren.html?language=de

...

The case and panel are included with the kit.

"The additional parts include:

ENCLOSURE PANELEnclosure and Frontpanel

19" Rack Ears x2

Display Lens x1 (in the blac Noise IC Box)

...

Currently identified Errors / Omissions / Errata:

Sync doesn't work correct
Issue ID

Date

Location

Type

Identified issue

Resolution


related for development

affected PCB version

fixed Version
130 Aug. 2022BOM - VoicesERROR

 Mouser part number for the trimmer is invalid 

Line 180: 652-3296X-1-103RLF
Line 181: 652-3296X-1-104RLF


BOM 1.0.0 and 1.0.1 update needed

--

BOM 1.02
230. Aug 2022BOM - MainboardINFOthe 220uF caps on the Mainboard are BI-POLAR  - respect the BOM partnumber


307 Sep. 2022Hardware BoardBUG

there's no Pinout described on the Hardware Board for the OLED - 


please read the INFO section in the next table on  "OLED  selection" carefullycan be improved with better silkscreen information1.0
413 Sep. 2022BOM: VoicesINFOthe Mouser BOM shows 32x 240pF C0G capacitors for the Voices - used in the OTA Filter. These are 10% tolerance.you can change the capacitors to Polypropylene, Silver MICA, Styrene - with 1-2.5% or match good capacitors in this range with an LCR meter (check the data sheets of the meter)  ---
513.Sep.2022



create a Silkscreen for MTA156 Powerheader pinout1.0
629.Oct.2022VoicesBUGVCO Sync use the wrong waveform

remove on every Voicecard IC3 (TL064).

bend Pin 12 of the TL064 outwards, install the IC3 back in the IC socket and solder a resistor leg from Pin12 to Pin10 as shown:

Image Modified

fix the PCB routing

1.0

Important Information before you start assembling:

Tip

13. AugHardware Board

717.Nov
Info ID

Date

Location

Type

Issue

1
.2022
PSU cardINFO

The DC-DC converter goes very hot after 30minutes, but its within the data sheet specs (65degrees Celsius is the max. operation).

The 65 degrees can be reached in Summer or other conditions (few hours operating time)

But for longterm stability of the components, I highly recommend the usage of a big cooler

install a 25x25mm cooler with an high of minimum 20mm.

I found on tme.eu a product with self adhesive foil and 24.5mm height.

the temperature of the DC.DC converter is 51 degrees after an hour on the regulator and 43 degrees on the cooler.


TME Part nr.

ATS-55250W-C1-R0

Image Added

1.0BOM 1.02 is updated for this !!
8

08.Oct.2023

update on 04.Nov.2023

all voicesBUG

the Sync function must be fixed 

there's a "stepping" in the sync sound.

respect Step 6 from the Issue list too.

update: 04.November 2023

there's a additional 10K resistor to be installed, which isn't described in the notes here.

Connect an additional 10K Resistor to GND via PIN10. This resistor is shown in the ssi2131 data sheet.

Image Added

Image Added

Image Added


a Facebook user made the change in a other way:

"This is how i did the sync fix, i only had 1206 10k resistors, would be perfect with an 0805. Will put a drop of paint there, it will look nice (from a distance Image Added )"

Image Added



1.0
9

15.March 2024

MainboardBUG

Volume Potentiometer,

only at the first 50% of rotation is the Volume gain impact given. at around 50-100% is only few dB volume change.

from BC officially:

"Hey Everyone, here is the solution to the DIY volume issue. On the MB (motherboard), replace resistors R99, R100, R101, R102 with 100k 1%.
This is not an issue on pre-built units."


click to enlarge:Voluem pot BUG

Image Added

change the BOM


1.0


Important Information before you start assembling:

solder the pins on the Edgecard holder where you find the white stripe on the PCB - 

Image Removed

BOM1.0 Change- fixed in BOM v1.0.1

R103, R104, R105 = 330K (was 30k in BOM rev 1.0.0)

R128, R143 = 10K (was 30k in BOM rev1.0.0)

R137, R146 = 10K.  (was 20k in BOM rev1.0.0)

Image RemovedImage Removed

A. if you are a pro builder.. you still have a device to match trannys.

B. you can order or build a tester

C. you order matched pairs by me or thonk

https://www.diysynth.de/diy-components/aktive-bauteile/gematche-transistoren.html?language=de
Info ID

Date

Location

Type

Issue

Tip



113. Aug.2022Hardware BoardINFO

minimize Slider/Potentiometer malfunctions

Soldering Info

when you install the sliders, DO NOT solder all pins successively, 

solder only one pin at the top and the bottom and proceed to the next slider, when you have installed all of them -  solder the next single pin of each slider.

this has to be respected with potentiometers too.

The Sliders and Potentiometers have lubrication inside which is sensitive to heat and can be easily damaged (this mistake was made in  many Syncussion clones ) 


213. Aug.2022Hardware BoardINFO

OLED Selection and R101/R32 - R100/R102

Image Added

when you have an OLED with the PINOUT: VCC-GND-SCL-SDA install R100 and R102 (0 Ohm - a bridge) (R32/R101 must be left empty)

in case you have an OLED with the PINOUT: GND-VCC-SCL-SDA install R101 and R32 (0 Ohm -a bridge)


313. Aug. 2022All pcbsINFOsome IC Sockets do not point in the same direction as the others, it´s a known issue that people install ICs backwards Double and triple check every IC orientation -  maybe 80% of all device malfunctions happen because of that and often end in very expensive repairs
413. Aug.2022Hardware Board, PSU, MainboardINFOthe LEDs do not work

when you build the device - its important to start with the power supply - here you can test the LED orientation.

never trust the vendor pinout for LEDs. normally the long LED leg is the positive end (anode)

(but some circuits are powered from negative rails and GND is the positive end in this case- just as an explanation)


513. Aug. 2022MainboardINFO

solder the pins on the Edgecard holder where you find the white stripe on the PCB - 

Image Added


you can't install the edge cards in the wrong way
614.Aug.2022MainboardINFOkeep the length of the power cable as short as possible - that minimizes the risk that you accidentally put the PSU card in a voice card slot

714.Aug.2022Hardware BoardINFOpay attention to "Pot23 - Volume" (upper right corner) this is the one non-center detent pot.

814.Aug.2022MainboardBUG



BOM1.0 Change- fixed in BOM v1.0.1


R103, R104, R105 = 330K (was 30k in BOM rev 1.0.0)

R128, R143 = 10K (was 30k in BOM rev1.0.0)

R137, R146 = 10K.  (was 20k in BOM rev1.0.0)

Image AddedImage Added

fixed on 24.Sep.2022 in BOM 1.0.1
903.Oct.2022PartsINFOthe 2N3094 on the Voicecards must be a matched pair (within 2mV vbe)

A. if you are a pro builder.. you still have a device to match trannys.

B. you can order or build a tester

C. you order matched pairs by me or thonk

https://www.diysynth.de/diy-components/aktive-bauteile/gematche-transistoren.html?language=de




10

18 April 2023

updated 23June 2023

PSU BUGR8 220R 250mW  on the PSU goes very hot - it affect the lifetime of this part and brings thermal noise in the circuits.

 replace R8 (220R) with a  470R 1watt 1% metalfilm with 50ppm 

digikey: BC4533CT-ND


a other untested workaround is in to remove the 220R and connect a wire thru 100R 1-2Watt to the the 5VA regulator output to the left TL431 (use the pad of the 220R). this workaround is only for people who know what they do - they dont need my help/infos to do this mod.


11

08.Okt.2023

all VoicesBUG

the Sync function must be fixed 

there's a "stepping" in the sync sound.

respect Step 6 from the Issue list too.

The Issie is reported in this list, because its easier to cut the trace before you have installed the SMT IC7


minimize Slider/Potentiometer malfunctions

Soldering Info

when you install the sliders, DO NOT solder all pins successively, 

solder only one pin at the top and the bottom and proceed to the next slider, when you have installed all of them -  solder the next single pin of each slider.

this has to be respected with potentiometers too.

The Sliders and Potentiometers have lubrication inside which is sensitive to heat and can be easily damaged (this mistake was made in  many Syncussion clones ) 

213. Aug.2022Hardware BoardINFO

OLED Selection and R101/R32 - R100/R102

Image Removed

when you have an OLED with the PINOUT: VCC-GND-SCL-SDA install R100 and R102 (0 Ohm - a bridge) (R32/R101 must be left empty)

in case you have an OLED with the PINOUT: GND-VCC-SCL-SDA install R101 and R32 (0 Ohm -a bridge)

313. Aug. 2022All pcbsINFOsome IC Sockets do not point in the same direction as the others, it´s a known issue that people install ICs backwards Double and triple check every IC orientation -  maybe 80% of all device malfunctions happen because of that and often end in very expensive repairs413. Aug.2022Hardware Board, PSU, MainboardINFOthe LEDs do not work

when you build the device - its important to start with the power supply - here you can test the LED orientation.

never trust the vendor pinout for LEDs. normally the long LED leg is the positive end (anode)

(but some circuits are powered from negative rails and GND is the positive end in this case- just as an explanation)

513. Aug. 2022MainboardINFOyou can't install the edge cards in the wrong way614.Aug.2022MainboardINFOkeep the length of the power cable as short as possible - that minimizes the risk that you accidentally put the PSU card in a voice card slot714.Aug.2022Hardware BoardINFOpay attention to "Pot23 - Volume" (upper right corner) this is the one non-center detent pot.814.Aug.2022MainboardBUGfixed on 24.Sep.2022 in BOM 1.0.1903.Oct.2022PartsINFOthe 2N3094 on the Voicecards must be a matched pair (within 2mV vbe)

Image AddedImage Added




PCB Scan Pictures (thanks Janne.I)

...

  1. install the resistors and diodes
  2. install the ceramic capacitors (not the electrolyte caps yet)
  3. install the TO-220 regulators (IC4, IC5, IC7), the black isolated regulators do not match with the pcb holes, its not important. bend the pins as short as possible that they can be soldered from the rear-side of the pcb
  4. install IC3 - I prefer without a socket for better thermal regulation, but should be fine with a socket too.
  5. install the electrolyte caps
  6. install the LEDs - LED orientation - the square pad is ground (short leg) its the flat side of the LED designator
  7. install the fuse socket and MTA 156 2pole header
  8. install the DC-DC bricks (IC1, IC2)
  9. Double check the IC orientation and part values, Capacitor polarity 
  10. wash the PCB carefully and let they dry over night 
  11. optional - use a bench psu for testing with current limiter 12v /250mA 250- 500mA don't use a smaller current limit to avoid problems while start, the 250mA is a given value without any devices connected
  12. must do: all LEDs must be on, check against the given PCB voltages - all voltages must be correctcheck against the given PCB voltages - all voltages must be correct
  13. Install the Heatsink by the self adhesive tape and push the heatsink against the DC-DC for 20-30seconds (new task since 24.Nov.2022)

Image Added


 


first test on a bench PSU with current limit at 12v/200mA



Breakoutboard (BB)

Start with the SMT parts on the rear side and IC4.

...

  1. install the SMT capacitors as before described in the Breakoutboard section.
  2. install the SMT ICs
  3. install the resistors - solder all pins, do not install the Tempco Resistor yet
  4. install the ceramic capacitors - solder all pins
  5. install the IC sockets - standard IC sockets preferred - solder all pins after you have checked the alignment
  6. install the matched Transistor pair (2N3904), regulators - do not overheat the pins here
  7. look in my above guide - about the 240pf capacitors - maybe you have to select or match something - its not needed but for some builders just a notice
  8. install the Filmcapacitors/Electrolyte caps and solder one pin - align the capacitors before you solder the second pins.
  9. wash the pcbs as described before 
  10. when the pcbs are dry - install the Trimmers
  11. install all ICS
  12. install the Tempco resistors  - this must be thermal connected, use thermal paste
  13. use shrink tube for the 2N3904 pair and thermal paste
  14. double and triple check the IC orientation




Hardwareboard part 2: (read this before you start)

  1. install the 12mm spacer on the HW.board,
  2. then put on the mainboard the opposite part
  3. then put the boards together and fix the pcbs with few screws on the spacers
  4. then solder the 10pin dual row header/socket all pins - solder both parts completely before you remove the pcbs again (otherwise some pins can be accidentally removed)
  5. clean these solderpoints with eartips carefully.
  6. remove the screws and disassembly the pcbs
  7. --------
  8. install the sliders on the Hardware Board, and carefully solder them - pin by pin - as described in the above table (do not overheat the parts)

...

10.  the last parts can be installed with one step or step by step - but in this case, you have to remove the frontpanel a few times. (customers with experience from DDRM/Kijimi can try to install the pots, OLED, LEDs, tactiles and the tactile caps in one step)

11. cut/remove the locker pin on the potentiometers potentiometers   

12. the potentiometer must be installed with the front panel attached for best alignmentbest alignment - please note: one Potentiometer is not Center detent !! its marked on the pcb without an line in the circle.(volume pot)

13. the potentiometer have to sit on the pcb - do not try to to install the potentiometers in a higher position (or you can run in problems with the knob height)

...

(0.5mm2 is fine too since I used in my calculation 1meter and 2Amps)

testing

Test the PSU without BB - on a bench psu with current limiter 250mA only the PSU.

with mainboard connected 1000mA (without Voicecard)

with one card try 1000mA- with all cards up to 2.000mA

The OLED and LEDs will only work after you have installed the Firmware !! (some leds are on without the firmware)

Firmware Installation

The latest Firmware is on a separate page : ISE-NIN Manuals and Firmware

)


testing

Test the PSU without BB - on a bench psu with current limiter 250mA only the PSU.

with mainboard connected 1000mA (without Voicecard)

with one card try 1000mA- with all cards up to 2.000mA


The OLED and LEDs will only work after you have installed the Firmware !! (some leds are on without the firmware)


...

Firmware Installation


The latest Firmware and install guide  is on a separate page : ISE-NIN Manuals and FirmwareInstructions for Flashing
• Connect STM LINK to the Motherboard
• Turn ISENIN on
• Open STM Cube Programmer 
• Select ST-Link, select connect
• Select erasing and programming button
• Browse select ISENIN 1.0b-1 Start programming!! Disconnect the programmer and restart the ISE-nin
• Repeat the procedure described above and select ISENIN 1.0b-2 Start programming
• Disconnect and restart ISE-NIN


...

Calibration


Instructions for Calibrating

...

Here is a step by step guide of what I think is the correct way to calibrate the filter resonance:

Panel
titleOscillator Calibration

after 30 min of warmup

go to the MENU, CALIBRATION, VCO CALIBRATION,    press run.

Panel
titleResonance Calibration

.

Panel
titleResonance Calibration

Here is a step by step guide to calibrate the filter resonance: (ONLY AFTER that you need to calibrate filters in further step)

It´s recommend turning the resonance trimmer TR1 fully clockwise on each voicecard to make this procedure as easy as possible!


Image Added

The best way is to use 8 resistors on the mainboard for making a measurement.


1. Warm up your unit about 30-40 mins

2. turn on ISE-NIN, Go to menu (press shift (grey cap button) + Back (middle button under the display), then calibration, choose CROSSMOD then press SHIFT and press the encoder, this will add the hidden RESONANCE and CROSSMOD TRIM function (its hidden since prebuilt units do not need this) (The display should read: "card 1" and you should hear a test tone through the outputs (for the next voice card you can press the "next (Back)" button to cycle through the voice cards)

3. Connect a Scope probe on the Mainboard, to the resistor of the card which you calibrate , set your oscilloscope to "timebase 0.5ms/cm" and "1V/cm" (on DMM: 0.5V -1V is fine too, depends on your scope screen resolution - some new scopes are HD resolution in 720p or more and the ADC are very accurat)

4. You should see the filter signal on your scope. If you have turned the trimmer fully clockwise the signal should be- and sound distorted. now turn the "resonance" trimmer TR1 on the Voicecard anti- clockwise until you get a clean signal as in the picture below (The difference of maximum and minimum amplitude in one cycle has to be 4-times.)

make sure to have enough gain otherwise the Filter calibration step will fail as described in next section.


Comment from Black Corp: "We especially made all settings in resonanse calibration how they should be (square, cutoff, 12db etc)."


Image Added


Congratulations, you have successfilly calibrated the filter resonance for all of the voices!


Resonance calibration Method according to the Roland Jupiter-8 service manual (not recommended yet → use above method!!!):

Go into  MENU, CALIBRATION, RESONANCE.

Follow these steps from the Jupiter 8 manual, turning Trim1 for each voice (or see below):



Image Added

Workaround

or turn Trim TR1 until the self oscillation is off on each voice.

you can switch between the cards using the switch button on the mother board. 

1. solder a header pin to the "GND" and the "24db filter output" pad on each voice to be able to connect your oscilloscope!

2. I would advise to only put in one voice card per procedure. The cards are quite close to each other and by putting in multiple cards at the same time you risk touching sensible points with the metal tip of your scope probe or your screwdriver!

3. put voice card 1 in slot one and connect your scope to the header pins. (I recommend turning the resonance trimmer TR1 fully clockwise on each voicecard to make this procedure as easy as possible!)

4. Power on your ISE-NIN

5. press shift (grey cap button) + Back (middle button under the display) to get into the "options" menu

6. scroll down to "Calibration" and push the encoder to get into the calibration menu.

7. scroll to the "Filters" tab and push the encoder to get into the "filter calibration" menu.

8. select "calibrate voice 1" and push the encoder and then press "Enter" (leftmost button under the display)

9. the filter calibration should now start! Attention: In case the display reads "no signal" exit the menu and turn the "resonance trimmer TR1" on the voice card in full clockwise direction and try filter calibration again. It should now pass through.

10.  Exit the "filter calibration menu" and scroll down to the "Resonance" menu

11. Push the encoder. The display should read: "card 1" and you should hear a test tone through the outputs (for the next voice card you can press the "next (Back)" button to cycle through the voice cards.

12. set your oscilloscope to "timebase 0.5ms/cm" and "1V/cm" 

13. You should see the filter signal. If you have turned the trimmer fully clockwise the signal should be- and sound distorted.

14. now turn the "resonance" trimmer TR1 anti- clockwise until you get a clean signal as in the picture below (The difference of maximum and minimum amplitude in one cycle has to be 4-times.).

15. Exit the menu, turn off your ISE-NIN, remove "voicecard 1" and repeat steps 1 - 15 for the other voicecards one by one!

Image Removed

Congratulations, you have successfilly calibrated the filter resonance for all of the voices!

Resonance calibration Method according to the Roland Jupiter-8 service manual (not recommended yet → use above method!!!):

Go into  MENU, CALIBRATION, RESONANCE.

Follow these steps from the Jupiter 8 manual, turning Trim1 for each voice (or see below):

Image Removed

Workaround

or turn Trim TR1 until the self oscillation is off on each voice.

you can switch between the cards using the switch button on the mother board. 

Panel
titleFilter Calibration

you have to finish the resonance calibration before you proceed further with this step but read the Help in this section, to avoid problems. 

Go into MENU, FILTER, CALIBRATION, press "run" (push the encoder or enter by a pushbutton)


Help:

in case the Frequency stuck at "37Hz" or "no Signal" is on the OLED shown, you have to turn the resonance trimmer clockwise to have more gain - your resonance calibration was wrong.

if you still have issues, look in the Troubleshooting page


Technical Background:

some filter designs have the possibility to make sounds byself, the Filter can act as a Oscillator (for example percussive sounds or bass drums).

Since we have a oscillator function in Filters, we can control them v/oct based for example, that's what we calibrate automatically in the ISE-NIN filter calibration method.  

the Frequency Calibration is a V/Oct based Modulation which use the Filter Oscillation signal (resonance), the ISE-NIN calibration software need this signal, only with enough gain it can be analyzed and .

Panel
titleFilter Calibration

Go into MENU, FILTER, CALIBRATION, run


Respect the Cross Mod TRIM vs Cross Mod Calibration - this steps must be in the correct procedure

Panel
title Cross Mod TRIM Calibration

MENU, CALIBRATION, choose CROSSMOD then press SHIFT and press the encoder, this will add the hidden RESONANCE and CROSSMOD TRIM function (its hidden since prebuilt units do not need this)CROSS MOD TRIM, connect USB out of ISENIN to computer, turn on ableton select ise-nin as input, put a tuner oh the channel and adjust it to 220hz with the Offset Trimmer for each voice, switch between voices with the switch button. 



Panel
title Cross Mod TRIM Calibration

Go into  MENU, CALIBRATION, CROSS MOD CALIBRATION,  press run



History: (limit 10 versions)

Change History
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